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Foam materialMain business for high density polyethylene (XPE) new environmental protection coil research and development, production and sales.
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Foam applicationThe products are widely used in high-end car interiors, car mats, children's climbing mats, yoga mats, wrestling mats, judo mats, building insulation, etc., with good insulation Heat insulation, waterproof and moisture-proof, sound insulation and shock absorption.
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StrengthThe company covers an area of 13339.87 ㎡, now has 2 environmental protection New material (XPE) production line, supporting the construction of internal mixer, extrusion granulator, calender, mixer, pelletizer and other main and auxiliary equipment more than 10 sets, with an annual output of 8000 tons of environmentally friendly new materials (XPE).
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BlogFollow us and learn more about industry dynamics. Tailored to belong to your foam products solutions.
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About usFounded in March 2022, the company's main business is the research and development, production and sales of high-density polyethylene (XPE) new environmentally friendly coils, and is committed to providing a full range of customized products according to the different needs of customers.
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XPE aluminum‑film egg‑crate sound‑absorbing and heat‑insulating pad
The egg‑nest’s uneven cavities lengthen the path of sound waves, absorbing mid‑ to high‑frequency noise, wind noise, and the impact of raindrops. Meanwhile, the aluminum membrane reflects and attenuates transmitted sound, delivering dual‑stage noise reduction through “egg‑nest sound absorption + aluminum‑membrane sound isolation,” significantly reducing the crackling sounds typical of corrugated steel roofs in the rain.
Category:
XPE/IXPE compound thickening
Key words:
I. Product Structure Description
One side features a textured egg‑crate pattern (wave‑shaped egg‑cell structure), while the other side is a heat‑sealed aluminum film (aluminized film / pure aluminum foil). The substrate is XPE closed‑cell foam:
Egg‑nest convex surface: The concave–convex voids create a sealed air layer, enhancing sound absorption, vibration damping, and thermal insulation; sound waves repeatedly reflect within the grooves, resulting in significantly superior sound absorption compared to flat XPE.
Aluminum‑film surface: tightly seals out moisture, reflects infrared heat, and provides sound insulation while blocking water vapor; available in two types—aluminum‑coated film (economical) and pure aluminum foil (high‑temperature resistant and durable).
II. Core Selling Points
Egg‑nest‑shaped textured structure for sound absorption, vibration damping, and thermal insulation.
Aluminum‑film composite surface layer, waterproof and reflective of thermal energy.
Closed-cell XPE substrate—cushioning, aging-resistant, and durable.
III. Core Advantages
1. Noise Reduction and Sound Absorption (Core Advantage of the Egg Nest)
The egg‑nest’s uneven cavities lengthen the path of sound waves, absorbing mid‑ to high‑frequency noise, wind noise, and the impact of raindrops. Meanwhile, the aluminum membrane reflects and attenuates penetrating sound waves, delivering dual‑layer noise reduction through “egg‑nest sound absorption + aluminum‑membrane sound isolation,” significantly reducing the crackling sounds typical of corrugated steel roofs in the rain.
2. Double-layer thermal insulation
The egg nest’s recesses trap still air, preventing heat and cold from conducting.
Aluminum film reflects 95% of infrared radiant heat, blocking summer sunlight from entering the room and preventing indoor heat from escaping in winter, delivering thermal insulation that exceeds that of standard flat XPE aluminum film by more than 25%.
3. Fully waterproof, vapor-barrier, and moisture-resistant
The aluminum‑foil membrane provides an airtight, waterproof seal, blocking underground moisture and condensation to prevent XPE foam from absorbing water, mold, and failure—ideal for damp basements and outdoor roofs.
4. Cushioning and Shock Absorption
The egg‑nest structure elevates and disperses vibrational impact forces, providing vibration and noise reduction for equipment, carriages, and pipelines, while mitigating mechanical resonance and unwanted noises.
5. Aging-resistant protection
The aluminum film is UV‑resistant, scratch‑proof, and highly wear‑resistant; it does not chalk under prolonged outdoor exposure, thereby extending the service life of XPE. Additionally, the aluminum foil provides flame retardancy and effectively inhibits the spread of open flames.
IV. Mainstream Application Scenarios
1. Construction Engineering (high consumption)
① Color‑steel factory building / steel‑structure roof: with the egg‑nest side facing inward and the aluminum film side facing outward, providing rain protection and noise reduction, as well as sun protection, thermal insulation, and prevention of condensation and dripping.
② Ceiling insulation and soundproofing for the top-floor ceiling, sunrooms, and basement ceilings.
2. Heating, Ventilation, and Air Conditioning Ducts / Water Supply and Drainage Pipelines
External wrapping of central air-conditioning ductwork, fresh-air ducts, and kitchen/bathroom drainage pipes: egg‑nest‑type sound‑absorbing material applied to the pipe walls reduces noise from airflow and water flow; an aluminum‑foil layer on the exterior prevents condensation and dripping while providing thermal insulation.
3. RV / Truck / Vehicle Conversion
Roof, underbody, and cab interior lining: egg‑nest‑style sound‑absorbing material reduces tire noise and engine noise; aluminum‑film/aluminum‑foil layer shields against daytime solar heat, while providing moisture resistance and preventing condensation.
4. Computer Room / Pump Room / Equipment Noise Reduction
Lining the inner walls of fans and air compressors, using egg‑crate sound‑absorbing materials to reduce operating noise, and applying aluminum‑film/aluminum‑foil insulation to provide thermal insulation and moisture protection.
5. Outdoor Camping (Civilian Egg Nest Mat)
With the aluminum layer facing down, it shields against ground moisture and cold; in low‑temperature conditions, turn the aluminum side up to reflect body heat and provide warmth. Suitable for use as a tent sleeping pad or a picnic mat.
V. After-Sales Service and Supply Advantages
1. Strong engineering customization capabilities: Supports on-demand customization of thickness, dimensions, adhesive backing, and aluminum foil finishes, making it suitable for a wide range of sound-absorbing and thermal-insulation applications.
2. Ample Stock: Large quantities of standard heavy‑duty specifications are readily available, with rapid production scheduling and shipment for bulk project orders.
3. Quality Assurance: Specialized formulation for sound absorption and thermal insulation, weather-resistant and durable.
4. Available documents: test reports, qualification certificates, and sample shipments.
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